Project scenario. This narrative illustrates a typical engagement pattern. It is not a verified customer project; outcomes and metrics are representative only.
Insecticide — Multi-Site Capacity Solution
Project scenario: dual-site supply planning
Customer Requirement
Volume expansion for an established insecticide; existing single-site capacity was insufficient.
Technical Challenge
Required evaluation of alternate sites while maintaining process consistency.
Chemistry
Complex multi-step synthesis with eight or more transformation steps.
Required Equipment
Pressure reactors, jacketed stirred tanks, specialised downstream separation.
Facility Selection
Ankleshwar and Panoli sites evaluated; dual-site strategy approved for redundancy.
Scale-Up
Process transferred and validated at the second site over six weeks.
Manufacturing
Dual-site production now supports 200+ MT/annum customer requirement.
Quality
Identical specifications maintained across both sites; full documentation alignment.
Result
Customer supply security improved; cost optimisation achieved.
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